Complete multi-faceted processing in one clamping! The core value of turning and milling!
In the field of metal processing, a problem that has plagued the industry for many years is being broken: in the traditional processing process, the repeated clamping of the workpiece brings about problems such as precision attenuation, efficiency loss, and cost superposition. The emergence of turning and milling technology is reshaping the value system of modern manufacturing with the revolutionary concept of "complete full sequence processing in one clamping".
1. Manufacturing revolution that subverts traditional processes
The turning and milling machine tool integrates the turning spindle and the high-speed milling spindle in the same processing space, and cooperates with the multi-axis linkage control system to build a three-dimensional processing matrix. Different from the processing mode in which the workpiece is transferred between different equipment in the traditional process, this composite processing platform can perform full-process processing such as turning, milling, drilling, boring, and tapping on complex parts. A case of manufacturing a certain aircraft engine blade shows that after adopting the turning and milling composite process, the blade processing that originally required 6 processes was compressed to 1 clamping, and the processing cycle was shortened by 67%.
2.Multi-dimensional value creation system
In terms of precision control, the cumulative error caused by multiple clamping is eliminated. A medical device company has increased the qualified rate of artificial joint parts from 83% to 99.6% by introducing milling and turning composite equipment. In terms of economic benefits, a single device replaces a combination of multiple traditional machine tools, reducing site occupancy by 40%, energy consumption by 35%, and operator demand by 60%. What is more worthy of attention is the value of process innovation. Engineers can break through the constraints of traditional processes and design more functional special-shaped structural parts.
3.The key fulcrum of intelligent manufacturing
This technology is promoting the evolution of flexible manufacturing systems. An automotive parts factory has achieved mixed production of 300 different types of steering knuckles through an intelligent production line built by 12 milling and turning composite equipment, and the switching time is shortened to 15 minutes. With the in-depth application of artificial intelligence algorithms, self-perception and self-decision-making intelligent processing modes are becoming a reality.
Standing on the threshold of the fourth industrial revolution, milling and turning composite technology has gone beyond simple equipment upgrades and evolved into a paradigm shift in manufacturing concepts. It is redefining the boundaries of precision manufacturing and building a new balance point for quality, efficiency, and cost. When "full sequence processing in one clamping" becomes the new normal in the manufacturing industry, we see not only a leap forward in technical parameters, but also a reconstruction and upgrade of the entire industry value chain. This silent revolution is writing the most vivid footnote for the era of intelligent manufacturing.
