One machine with multiple uses, how to optimize production in medium and large turning centers?

In modern manufacturing, medium and large turning centers play an increasingly important role. Especially when processing large workpieces, the traditional collaborative mode of multiple devices is not only inefficient, but also prone to errors. So, how can a medium and large turning center play the effect of multiple devices to optimize production? DONGS SOLUTIONS solves it for you

1. Process integration: reduce the number of clamping times and improve efficiency

In traditional processing, a workpiece often needs to complete different processes on multiple devices. Frequent clamping and handling not only waste time, but may also lead to reduced precision. Modern medium and large turning centers can complete multiple processes such as turning, milling, and drilling on one device through multi-functional integration.

For example, when processing a large wind power gearbox, the traditional method requires 3-4 devices to complete roughing, finishing and drilling respectively. With a high-configuration turning center, all processes can be completed with only one clamping, the processing time is shortened by more than 40%, and the precision is more guaranteed.

Key points:

Reduce the number of clamping times and reduce errors

Multi-function integration, save equipment investment

Shorten processing cycle and improve production efficiency

2. Intelligent upgrade: make equipment more "smart"

The modern turning center is not only an upgrade of mechanical equipment, but also a manifestation of intelligent technology. Equipped with an intelligent control system, the equipment can automatically adjust processing parameters, monitor operating status, and even predict failures.

For example, during the processing, the equipment can automatically adjust the cutting speed according to the hardness of the material to avoid excessive wear of the tool; monitor the accuracy of the workpiece in real time through sensors and correct errors in time; and warn of equipment failures in advance through data analysis to reduce downtime.

Key points:

Automatically adjust parameters to improve processing quality

Real-time monitoring, reduce human intervention

Predictive maintenance, reduce downtime risks

3. Flexible production: quickly respond to diversified needs

In today's increasingly diversified market demand, the production capacity of a single device is often difficult to meet the needs of multiple varieties and small batches of orders. The medium and large turning centers can quickly switch processing tasks and adapt to different production needs through flexible design.

For example, a ship parts manufacturing company has achieved a rapid switch from processing large shaft parts to complex shell parts by upgrading its turning center. By simply replacing the fixture and adjusting the program, the equipment can complete the transformation in a short time, and the production efficiency has increased by more than 30%.

Key points:

Quickly switch tasks to adapt to diverse needs

Reduce equipment idleness and improve utilization

Reduce production costs and enhance market competitiveness

Through process integration, intelligent upgrades and flexible production, a medium and large turning center can fully play the role of multiple devices. This not only saves equipment investment and site costs, but also greatly improves production efficiency and product quality. In the future, with the continuous advancement of technology, turning centers will play a more important role in the manufacturing industry and become a tool for enterprises to reduce costs and increase efficiency.