Understanding Multi Spindle Automatic Lathes for Efficient Production
High production processes and advanced machine tools cannot be spoken of without the mention of multi-spindle automatic lathe. At Dongs Cnc Lathe, we design and manufacture advanced CNC lathes that suit the needs of different industries at the same time giving us plenty of experience in this realm which has led us to this article, where we will explain what multi spindle automatic lathes are, and how they function in a production process. A machine that does many tasks in one step, common example are various types of automatic multi spindle lathes, so let’s begin by explaining them and how they work within a production environment.
Multi-spindle automatic lathes can advance and enhance any production process, they have gained their popularity and reputation as being able to increase cycle time and cut down on manufacturing time. Instead of using only one spindle, multi spindle automatic lathe tools have several spindles anchored in one area allowing for an increase in power. For example, several spindles will securely hold the raw material however only one will be used to complete all the secondary manufacturing meaning that turning, drilling, and threading can all be completed with one tool. This allows for higher efficacy as the need for cycling tool in and out is decreased.
When multi-spindle automatic lathes are integrated and introduced into a production chain, the result generally tends to be higher productivity and output. This occurs due to lower chances of errors due to the use of CNC programs which roughly means that all lathes output the same result, so when multiple parts of a desired product are produced they will all be identical thus the need for refining and corrective action will be lesser. Furthermore as mentioned previously multi spindle lathes greatly decrease rework due to the simultaneous rotation of multiple spindles. As a result of fewer errors, the need for multiple replacements also decreases. Thus the overall productivity of multi-spindle automatic lathes is justified.
Versatility
Multi-spindle automatic lathes do indeed allow high-volume production but in addition have an element of versatility. They can cut through a range of material and work on different volumes and shapes of workpieces as well. This vaporization enables the manufacturers to meet a wide variety of requirements without compromising on the quality or the throughput.
Automation
Multi-spindle automatic lathes are fully automated, at the core of these machines automation is automated tool changers, bar feeders and chip conveyors that allow the machines to function with little to no human input. This not only improves productivity but also makes working conditions safer by reducing the need for personnel to handle hot or sharp parts manually.
Applications of Multi Spindle Automatic Lathes
Multi-spindle automatic lathes are used in various industries such as automotive, aerospace, electronics and medical device manufacturing. These machines are quite useful in the manufacturing of many components in industries where components with a high level of accuracy are needed.
Advantages of Using Multi Spindle Automatic Lathes
Increased Throughput
Multi-spindle automatic lathes are able to minimize the working time of a single part by manufacturing more than one piece at a time in comparison to a single spindle lathe. This results in fast order delivery time and huge storage of pieces produced.
Reduction in Cost
Multi-Spindle Automatic Lathes have a lower minimum wage requirement because of the benefits that are derived from economies of scale. Shorter cycle times and greater efficiency also leads to reduced costs for the entire operation over a period.
Reduced Rejection Rate
By having automated processes and CNC control, multi-spindle automatic lathes, have complete uniformity and repeatability in part production which in turn ensures a much better quality of work and a reduction in the number of rejects.
