TCK700 High-efficiency Medium and Large Horizontal Turning Center: Reshaping the New Benchmark for Heavy-Duty Machining
The TCK700 series is a high-efficiency horizontal turning center designed by DONGS SOLUTIONS for heavy-duty industries. With its large processing range, high-rigidity structure and intelligent functions, it is an ideal choice for oil and gas, aerospace, shipbuilding and engineering machinery. The maximum turning diameter of this model is 680mm, the maximum turning length is 5000mm, and the inclined bed design significantly improves chip removal efficiency to meet the needs of long-term continuous processing.
Core advantages and technological innovation
1. Large processing capacity
(1) Processing range: Maximum turning diameter 680mm, maximum turning length 5m, supporting integrated processing of heavy parts.
(2)Spindle performance: The gearbox-driven spindle provides a torque of up to 2176 N·m and is equipped with a 30 kW motor to accommodate extremely heavy-load cutting.
(3)Multi-axis linkage: Standard orthogonal Y-axis (±75mm travel) supports milling, drilling and tapping operations of complex geometric shapes, and enables multi-process processing in a single clamping.
2.High precision and stability
(1)Spindle accuracy: Spindle radial runout ≤ 0.003mm, ensuring high-precision processing requirements.
(2)Turret design: The BMT65/75 power turret comes standard with 12 stations, supports hydraulic locking, and the tool change time is only 0.5 seconds; an optional VDI turret is available for fast tool setting to improve efficiency.
(3)Tailstock system: Hydraulically driven programmable tailstock, automatic positioning and locking, shortening the machine adjustment time.
3.Intelligent control and operation
(1) FANUC CNC system: supports 2-axis to 4-axis linkage control, equipped with iHMI touch screen interface, integrated USB/PCMCIA data transmission, DNC online processing and AI contour control functions.
(2) Thread repair technology: It is equipped with arbitrary speed thread cutting and thread reprocessing functions as standard, which supports the precise repair of damaged threads and can complete the repair operation without the original program.
Typical application scenarios
Energy industry: efficient turning and threading of oil pipelines, valves, and flanges.
Engineering machinery: heavy-duty cutting of hydraulic cylinders and large shaft parts.
Aerospace: complex curved surface parts and high-precision threading.
Shipbuilding: full-process processing of ultra-long workpieces such as propulsion shafts and rudders.
Safety and reliability
The TCK700 series strictly complies with industrial safety standards and comes standard with chip protection, coolant level monitoring and fire warning functions. For flammable material processing scenarios, it is recommended to use water-soluble coolant or a dedicated fire protection system to ensure safe operation.
Global service network
DONGS SOLUTIONS has service outlets in five continents around the world, providing 24-hour rapid response, covering equipment installation, technical training, spare parts supply and remote support to ensure users' production continuity.
The TCK700 series redefines the standard of heavy-duty turning centers by combining ultra-large processing range, high-rigidity structure and intelligent control. Whether it is integrated processing of complex parts or high-precision thread repair, TCK700 can help companies improve production efficiency and competitiveness with its excellent performance. If you need customized solutions, please contact the professional team of DONGS SOLUTIONS for technical support.